CAST3D (Additive Design) is transforming the future of orthopaedic casts. After surviving a serious accident, engineer Gaurav Chauhan experienced first hand the discomfort and limitations of traditional casts. Determined to find a better solution, he partnered with Ali Abdi to create CAST3D, a company dedicated to developing customised, comfortable and clinically effective 3D-printed splints.
Their innovation is the world’s first fully bespoke wrist splint designed specifically for neurological rehabilitation, addressing the unmet needs of stroke survivors who often struggle with standard splints. By combining advanced 3D printing with cutting-edge design and material technologies, CAST3D delivers personalised solutions that improve comfort, recovery and overall patient outcomes.
With support from the University of Leeds’ Nexus hub and Leeds Teaching Hospitals NHS Trust, CAST3D has secured grants, built partnerships and initiated clinical trials to validate its approach.
CAST3D has recently become a member of the Leeds Innovation Pop Up, enabling access to an ecosystem of healthcare innovators and collaboration opportunities. Membership will provide opportunities to showcase their products, and participate in valuable events and educational programs.